• Full-automatic laser cleaning;
• Adhesive continuously and precisely;
• Silent spongeSilent spongeattached firmly;
• Higher silent spongesilent sponge fitting accuracy.
Introduction:
The production line of PCR tire with silent sponge is a high-tech system, independently developed by ZHONGYI. with higher efficiency, higher output, higher stability, higher accuracy, etc.
The production line of PCR tire with silent sponge consists of bar code finding, laser cleaning system, multistage adhesive dosing system, automatic weighing system, visual inspection system, silent sponge supply, silent sponge posting system , etc. For gluing a strip of silent sponge inside tire. and interconnecting with the factory MES system, can realize the digital management and intelligent control of the production process, improve production efficiency and accuracy, and reduce costs. Improve the competitiveness of enterprises and sustainable development ability.
Main advantage:
• Higher reliability:Higher positioning accuracy; positioning accuracy:±0.05mm;
• Higher stability: Pump metering adhesive continuously and precisely;
• More intelligent: Full-automatic online visual detection and pressing structure ensures precise applying,fine splicing , solid stitching
• Low energy consumption: Equipped with energy management system, real-time monitoring equipment energy consumption.
Major parameters:
Item | Parameter | Unit | Remark |
Applicable tire size | 17-24 | inch | |
Cycle time | ≤40 | s | |
Adhesive weight | ≤±2% | ||
Adhesive and silent sponge concentricity | ≤±2 | mm | |
Silent sponge width | 90~160 | mm | |
Silent sponge length | 1700~2600 | mm |