• Multi-disc laminating disc can be produced continuously across 5 inches;
• Automatic control and adjustment of roller position and angle；
• Automatically adjust the position of the working disc;
• Automatically adjust the APEX position of the disc;
• Automatically adjust the adsorption height of the wire ring;
• Using multi-sheet press roller, automatically adapt to APEX’s size;
• On-line detection of APEX joints;
• Automatic docking bead cache library to achieve unmanned turnover of tooling vehicles.
Introduction
PCR horizontal bead automatic manufacturing machine is used to produce tire bead for semi-steel tire by horizontal laminating process.
The PCR horizontal machine is composed of extruder, Cooling drum, storage device, intercepting and shrinking device, fit the host, wire ring hanger, wire ring conveying, tire bead conveying, tire bead hanger, isolation plate hanger, isolation plate conveying, etc., and interconnecting with the factory MES system, can realize the digital management and intelligent control, improve production efficiency and accuracy, and reduce management costs. Improve the competitiveness and sustainable development ability of enterprises.
Main advantage：
• More intelligent: The replacement specification is convenient, and can be switched with one key;
• Full-automatic: Realize joint pressing, fitting on, unloading tire bead, transporting automatically to cache library when tire bead tray is full ;
• Higher stability: Equipped with pre-maintenance and self-diagnosis system, real-time detection of core components;
• Higher efficiency: cycle time ≤7 seconds/pc;
• Low energy consumption: Equipped with energy management system, real-time monitoring equipment energy consumption.
Main parameters
Item | Parameter | Uni | Remark |
Bead diamete | 12~28 | 英寸 | 12”~20”、19”~24”、21~28” |
Apex height | 15~65 | mm | |
cycle tim | 7 | 秒/个 | |
Lap joint accuracy | ≤1 | mm | |
Dog ear accurac | ≤2 | mm |
